Service

Production Processes

Production Design > Prototypes > Material & Toolings > Manufacturing > Heat-treatment > Surface-treatment > Sorting & Inspection

01. Product Design

Share your requirements with us, and our team of professional experts is equipped to assist you in designing your product, resolving quality issues, and meeting your budget goals.

02. Prototypes

Once we've reached consensus on our products, we proceed to create prototypes to ensure everything aligns with our expectations before moving forward to mass production.

03. Material & Toolings

In order to fulfill your demands, we procure appropriate materials and tooling to construct your products. Through meticulous adjustments, we achieve the precision necessary to craft each unique product to your specifications.

04. Manufacturing

We employ various manufacturing techniques including cold fogging, turning, stamping, CNC machining, drilling, and threading to bring your designs to life. Our ability to integrate multiple stages enables us to transform your concept into a tangible product.

05. Heat Treatment

In our CQI-9 certificated factory, through controlled heating and cooling, we optimize the material's strength, hardness, and durability to meet the rigorous demands of your application. This meticulous treatment ensures that each component undergoes the necessary transformation, aligning with our commitment to precision and quality craftsmanship.

06. Surface Treatment

In our CQI-11 certified factory, we focus on surface treatments for superior anti-corrosion and durability. With advanced techniques and strict quality controls, our products withstand harsh conditions and extended use.
Avaliable surface treatment:
Plating: Zinc, Zinc Nickel, Zinc Flakes, Tin, Copper, Silver, Brass
Coating: Ruspert, Docromet, E-coating, Geomet

07. Sorting & Inspection

In our production process, advanced optical sorting and inspection techniques ensure precision and consistency. With state-of-the-art technology and stringent quality controls, we detect even the smallest defects, ensuring flawless products. This meticulous process guarantees superior performance and reliability in every component.

Product Design Consultation

We offer comprehensive product design consulting to help customers identify the best solutions tailored to their needs.

Solution Mapping - We leverage our deep expertise to map your needs to the optimal products in terms of features, performance, and value.
Customization - If a standard product will not suffice, we can provide custom engineering and modification services to enhance standard products to your specifications.
Installation Planning - We develop detailed installation plans tailored to your facilities, equipment, and layouts to save you time and money during setup.
Testing and Validation - Our consultation validates proposed solutions against all your requirements and use cases before final recommendation.

With our product design consultation services, you get an optimized product that fits perfectly into your environment and workflows. This prevents wasted expenditure on under or over-engineered solutions.

Cost Efficiency Optimization

We offer cost efficiency optimization services to help customers maximize value from their product investments. Our services include:

Cost Analysis - We conduct detailed analysis of current product-related costs across purchasing, operations, maintenance, training, compliance, etc.
Process Improvements - We analyze workflows and processes to optimize productivity, reduce waste, and lower operational costs.
Supplier Analysis - We evaluate your supply chain and suggest more cost-competitive sources for comparable quality and lead times.
Value Engineering - Our team identifies opportunities to achieve the essential functions at the lowest total cost over the full product lifecycle.

With our cost optimization approach, you get continued value from your product investments while achieving reduced total cost of ownership over time.

Quality Improvement

Metalverse offers integrated Quality Improvement services to help customers enhance their manufacturing processes and product quality.

Root Cause Analysis - We dig into quality issues to identify and address systemic root causes instead of just the surface problems.
Process Optimization - Our experts optimize production workflows, equipment, testing, and inspection points to prevent defects and improve quality.
Control Systems - We design and implement statistical process control systems to monitor processes in real-time to catch issues immediately.
Corrective Actions - When quality problems occur, we ensure effective corrections are applied across the full process to prevent recurrence.
Continuous Improvement - We instill a culture of continuous incremental improvement to consistently achieve better quality over time.
Compliance Consulting - We help enhance management systems, documentation, traceability and procedures to meet quality standards and certifications.

By leveraging Metalverse's decades of quality-focused manufacturing expertise, you can confidently deliver better-made products with fewer defects and less waste. Contact us to get started on enhancing your quality.

Inspection Capabilities

Dimension Inspection
Hardness Test
Breaking Torque Test
Torsional Strength Test
Salt Spray Test
Metallographic Analysis
Optical Sorting
Straightness
Coefficience of Friction
Surface Roughness

Certificate & Approval

ISO-9001
IATF-16949
CQI-9
CQI-11
Rohs
REACH

Customized Package

Our specialized packaging solutions are designed to elevate your brand and streamline operations. Customizable package quantities align with your assembly line needs for smoother on-site workflows. Choose from a variety of sustainable materials to showcase your brand or meet special handling requirements.

With customized branding, labeling, packaging shapes and sizes, and assembly-ready kitting, our packages enhance brand recognition and allow for efficient identification and tracking. We configure packages to optimally fit your products for damage prevention as well.

Our packaging customization expertise enables you to strengthen brand consistency, improve on-site efficiency, and demonstrate environmental responsibility. With tailored packaging delivered at scale, you can speed up production while keeping customers focused on what makes your brand exceptional.

Customized package for Metalvserse's product, hand tools and fasteners

Quality assurance & return policy

At Metalverse, quality is ingrained in everything we do. We understand that our customers have high expectations when it comes to the metal parts and components they rely on, and we share that unwavering commitment to excellence.

If, for any reason, you are not completely satisfied with the quality of our products, we stand behind our workmanship with a straightforward return and replacement policy.

Our Quality Guarantee:

We meticulously inspect every product that leaves our facilities to ensure it meets or exceeds industry standards and your specifications.
In the unlikely event that you receive a defective or non-conforming part from Metalverse, you can return it for a prompt replacement without any additional charges.

At Metalverse, we take pride in our craftsmanship and are committed to delivering metal solutions that meet your highest expectations. Our return policy reflects our confidence in our products and our dedication to customer satisfaction.

Should you ever have any concerns or questions, our knowledgeable team is here to assist you. We value your business and look forward to a long-lasting partnership built on trust and quality.

Environment & Community

At Metalverse, we are committed to conducting our operations in an environmentally responsible and socially conscious manner. We recognize our role in promoting sustainable practices and contributing to the well-being of our communities, both locally and globally.

Non-Conflict Materials

Metalverse is dedicated to sourcing materials from conflict-free sources. We strictly adhere to ethical sourcing practices and comply with regulations related to non-conflict minerals. Our suppliers are required to provide assurances that the materials used in our products do not directly or indirectly finance or benefit armed groups in conflict regions.

RoHS and REACH Compliance

We are proactive in ensuring our products meet the highest environmental standards. Metalverse products are compliant with the Restriction of Hazardous Substances (RoHS) directive, limiting the use of certain hazardous materials in electrical and electronic equipment. Additionally, we comply with the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) regulation, which aims to improve the protection of human health and the environment from the risks posed by chemicals.

Environmental Stewardship

Metalverse is committed to minimizing our environmental footprint through responsible manufacturing processes and continuous improvement initiatives. We strive to reduce waste, conserve energy, and implement sustainable practices throughout our operations. Our facilities are designed with energy-efficient systems, and we prioritize recycling and responsible waste management.

Community Engagement

We believe in being an active and supportive member of the communities where we operate. Metalverse actively participates in local initiatives, supports educational programs, and partners with organizations that promote economic development and environmental conservation. Our employees are encouraged to volunteer and contribute to causes that align with our values.

Unparalleled Service & Support